SERVICES SPECIALITY WHY AV? HOW WE WORK MUST-KNOW TESTIMONY FAQ BEGINNERS GUIDE

USA Clothing
Manufacturer

Elevate Your Brand with Excellence: Experience
Top-Quality Apparel Design and Manufacturing
by a leading USA clothing manufacturer. Our
Exclusive Framework Empowers Emerging
Brands to Thrive.

As a Reputed End-to-End Apparel Manufacturer,
Honesty and Long-Term Partnership Are Our
Priorities. No Hidden Fees, No Consultation
Charges—Just Unmatched Excellence.

If you're an emerging brand in the upscale contemporary market, you will qualify for development (sample) credit. If you're an emerging brand in the upscale contemporary market, you will qualify for development (sample) credit.

MISS THIS & RISK
EVERYTHING!

Over a Decade of Insights: Steering
Our Brands Towards Success with
Best Practices.
UNDERSTANDING
FACTORY TYPES
REASONABLE PHOTOSHOOT BUDGET
GRASPING
BRAND POSITIONING

SIMPLE STEPS ON
HOW TO BEGIN

Our customers

Types of brands we accept.

Contemporary
Athleisure
Couture
Budget

Your idea

Bring us your vision! Our expert designers are ready to polish your idea and craft a detailed tech pack for you using our 3D collaboration tool. Already have a tech-pack? Perfect, we're all set for the next step!”

Quote

We prioritize transparency above all. Once you share your concept with us, we'll provide a comprehensive, all-inclusive quote before any contracts are signed. Rest assured, there are no hidden fees or unexpected costs down the road."

Prototype

Prototyping and sampling are intricate processes, but with our team of experts, you're in good hands. Trust us to deliver top-notch results without any added costs like sourcing, consulting, or other hidden charges.

Production

After you approve the prototype (sample), we'll dive into discussing the optimal production strategies. We'll also offer guidance on budgeting and inventory management to ensure a smooth start, all at no additional cost. Let's begin!

Our customers

Types of brands we accept.

Contemporary
Athleisure
Couture
Budget

Your idea

Bring us your vision! Our expert designers are ready to polish your idea and craft a detailed tech pack for you using our 3D collaboration tool. Already have a tech-pack? Perfect, we're all set for the next step!”

Quote

We prioritize transparency above all. Once you share your concept with us, we'll provide a comprehensive, all-inclusive quote before any contracts are signed. Rest assured, there are no hidden fees or unexpected costs down the road."

Prototype

Prototyping and sampling are intricate processes, but with our team of experts, you're in good hands. Trust us to deliver top-notch results without any added costs like sourcing, consulting, or other hidden charges.

Production

After you approve the prototype (sample), we'll dive into discussing the optimal production strategies. We'll also offer guidance on budgeting and inventory management to ensure a smooth start, all at no additional cost. Let's begin!

OUR SPECIALTIES

Guided by Local, Ethical, & Sustainable Values.
ATHLEISURE WEAR
FORMAL WEAR
FULL FASHION KNIT
LOUNGE WEAR
CASUAL FORMAL
ATHLEISURE WEAR
SWIM WEAR
OUTDOORS WEAR
DENIM WEAR
We provide end-to-end high quality manufacturing to emerging, established designers and empowered USA clothing manufacturers.
We provide end-to-end high quality manufacturing
to emerging, established designers and empowered
USA clothing manufacturers.
Design services

End-to-end clothing manufacturer

Design
Tech Packs
Development
Pattern and sample
Fabric
Knitting or sourcing
Dye
Organic, reactive, pigment, and more
Treatment
Antimicrobial and dry-wicking
Hand dye
Tie-dye, ombre, and more
Production
Cut & sew bundle or modular
Decoration
Silkscreen, digital, sublimation, roll
and embroidery
Why us?
Quality
Quality is everything to us. Therefore, we make sure any apparel we produce is considered the industry's best.
Cost
We think in the long-term and see our customers as an investment. We show it in ways like reducing our margin or crediting development fees.
Startups
We get the hardship that comes with building a clothing brand. That's why we give emerging brands extra TLC, after all, we were once you.
Honesty
It’s simple. “Don't do unto others what you don't want done unto you.” If we can’t do it for whatever reason, we’ll tell you.
Fair
No consulting fees. No sourcing fee or any other fee. We go above and beyond to make sure our customers win.
Reward
We're the only one in the industry to offer customers a $0 development fee. It's our way of saying we're in it with you.
Experience
We're co-founders with a combined apparel manufacturing experience of 50+ yrs. Which means we can make the impossible possible.
Communication
We have formed a process that gives our customers clarity and takes care of all your needs in any way possible. We'll walk you through it in our introduction meeting.
Values
We make sure ethical and eco-friendly garment manufacturing practices are exercised throughout our supply chain.
What Our Clients
Say About Us
Product quality is AMAZING. The online tools allow us to design and manufacture with ease—it has been a lifesaver. As an SBO, this makes a huge difference. Thank ya!
Rachel B.
I almost want to keep you on the DL lol. But surely using the site feels like walking straight into a high-end boutique. Seriously cool. Great product choices, and the tools for design are on point. Big fan of what you guys are doing.
Devin S.
I've got to say, the team at AV is something else. We’re very happy– the quality has lifted our collection to a whole new level. Getting ready for the next drop :)
Julie R.
Your online portal has been a game-changer. The process is so well thought of and the products are top-notch. Seriously, you guys are doing magic. Kudos!
Sam L.
From our very first interaction, your team was outstanding. You guys consistently demonstrated genuine attentiveness to our needs. Your support has been instrumental, and we're excited to continue working together. Thanks.
Jaz M.
In the B2B realm, finding what you guys do is rare. We’ve really appreciated your dedication to customer service and quality. It has made a big difference for our brand. Thanks, truly.
Becca G.
Thank you for the hand holding and consistently delivering top-quality. You never made us feel small. Your attention to detail and dedication is evident in every piece. Truly grateful for your outstanding work!
Andrew W.
Your online design studio is a gem. As an eco-conscious brand, sustainable and ethically made in the USA means something to us. The online studio has been a breeze to design and produce. Hats off to you guys.
Ayumi H.
A huge thanks to the A-team for always ensuring the best quality. Every production reflects your commitment in craftsmanship. We’re all in. Thanks.
Rob G.
Quality brands
should expect quality
products
See how it's made!
FAQs
Minimum.
We accept as low as 95 units.
Leadtime
2x faster than industry standard
Insurance
Factories credit up to 100% fee towards production.
Fullfilment
Best-in-class fulfillment is available.
Financing
Small business funding options for up to $150,000.
Local
Agencies
Local
Factories
Quality
AQL
2.5+
Fabric Knitting
Dying
Development
Credit up to 90%
N/A
Startup Incentives
Free Finishings
You’re in control.
AV gives you the freedom to create and build a remarkable brand.
Radical Transparency
We believe in transparency and fairness. We offer low MoQ, best quality and fair pricing.
Sustainable & Ethical
The highest ethical and sustainable products are made in the USA.
FAQ
Learn more!
AV is best for brands looking for a quality clothing manufacturer in the USA. If you have been doing your own,
  1. Manufacturing
  2. Using third-party apparel factories
  3. Using Merch blanks to get by or
  4. Serious about building a brand
then you've come to the right custom clothing manufacturer. We eliminate the friction and the headache that comes with starting and building your clothing brand.
There are two ways you can get started.
  1. If you have a tech pack ready, then email and we will get back to you with a quote. If you need help with your tech-pack you can use our design team at a rate of $75/hr. The number of hours varies based on the complexity of the style but will quote you in advance as part of our transparent way of doing business. To quote you, we will need a form of sketch or image, accompanied by written details, or the sample to copy if available.
  2. If you are new and have no idea, there are a few things you can do.
    1. We recommend first learning as much as you can by reading throughout our site.
    2. If you still need assistance, our team of experts will be happy to guide you on your last mile.
    3. You can also book a consultation to discuss various points with our American clothing manufacturers expert.
We offer full-package all-in-one clothing manufacturers in USA. But if you already have part of your development such as pattern made, fabric knitted, or even cut elsewhere, we can pick up where you left off. Also if you just want us to help with a certain part of the apparel industry than our custom clothing manufacturers are here for you, here is our à la carte…

  • Pattern making
  • Sample making
  • Fabric knitting
  • Fabric dying
  • Grading
  • Marking
  • Cutting
  • Production Sewing
  • Trimming & Packing
Full package manufacturing means taking a concept from an idea all the way to mass production. It also means the manufacturer is capable of making the following,

  • Pattern making
  • Sample making
  • Fabric
  • Dying
  • Cut & Sew
  • Finishing
  • Decoration
In full package garment manufacturing the brand gets transparent pricing without having any surprises. Based on our 150+ yrs of collective experience, we have heard it all about giving you high-quality clothing manufacturers in USA. Brands that don't use full package apparel manufacturers assume the price was X and in the end, it turned out to be 2-3X. So, when an apparel factory tells you, the following use it as a signal to look for someone else.

  1. We can help you source your fabric but it will cost you $X per hour.
  2. We won't know until your sample is made.
  3. We charge for consultation in order to let you know. haha smh. We heard it all. As far
as we're concerned, as long as you have an image or sketch and have an idea of the material, we will provide you with a quote. If you don't know how to begin or need more info prior, contact us, and we will walk you through the process free of charge.
Great question. Not all USA clothing manufacturers are equipped to produce all types of garments. As far as AV goes, we specialize in loungewear, casual wear, athletic wear, and contemporary dresses. To give you a little more clarity, let's list brands for each category.
  1. Loungewear brands: Aviator nation, Sundry, Lunya
  2. Casual wear brands: Everlane, Madewell
  3. Athletic wear brands: Lululemon, Alo yoga
  4. Contemporary brands: Reformation, Revolve

AV’ is your one-stop solution for you if you are searching for custom clothing near me for your established or start-up business.
Sampling aka prototyping requires the following steps. First, the brand needs to provide the factory with a tech pack or a sample to follow as stated above in "What do I need to get started?" Otherwise it's like building a house without a blueprint, not possible. Once you submit your tech pack or sample, we will revise the details and present you with a quote. If the quote is approved, we will begin the sample-making process.

The sample is done as follows.
  1. Pattern making
  2. Source or make the fabric
  3. Dye the fabric if needed
  4. Cut & sew the sample
  5. Send it to the client for approval.

If the sample is 100% then we will begin with production, otherwise, another revision will be done. We offer two revisions free of charge. Just an icing on the cake, unlike any factories, we credit emerging brands up to 90% of their sample fee towards their production.
It varies by style and material weight and content. It's like asking how much a car costs. It's impossible to answer unless you specify things like brand, model, year, mileage etc… So for apparel it's similar, we need to know all the things you need for the garment manufacturer to do a cost analysis. Things like the type of style, type of fabrication, construction and other details. Once you've submitted your concept, we will give you a full-package quote. Also, if you have a target price you need to be within, we will provide you with a plan and the best approach to achieving those objectives.
A cut and sew manufacturer is a factory that participates only in part of the supply chain. For example, if you take how apparel is made from start to finish, it looks something like this…

  1. Fabric knitting
  2. Fabric dying
  3. Cut fabric
  4. Sew garment
  5. Finishing (trim. Press and package)

A cut and sew manufacturer starts at step 3 unlike full package manufacturers (which we’ve discussed in the previous segment). Ultimately as a designer you have to know what works best for you based on your budget and network. Meaning, if you can find a full package manufacturer then it's much earlier to negotiate price based on the entire project and get a flat rate. Especially for startups, this can be tricky and at times costly. The reason being, most cut and sew manufacturers charge for referrals & sourcing, and most fabric suppliers charge surcharge plus 30% or more for the fabric since startups usually buy a small quantity. So hopefully, all your curiosity or lack of clarity about what a cut and sew manufacturer has been answered.
The simple answer is YES! An activewear manufacturer will be required to have sewing machines like flatlock, bartack and other activewear specific machines that are critical for the athletic wear market. These machines are made to strengthen the product durability, tear & wear and level of comfort.

It is also important to note a quality activewear manufacturer will train sewing operators to perfect their skills, since machines like flatlock are much harder to operate then say overlock or cover. But all in all, most of the time if a factory promotes itself as an activewear manufacturer, then you’ll rarely see them making anything but as the cost of training the staff and machine won’t make sense. Conclusion, if you're looking to manufacture athletic wear, activewear or anything that has a flatlock stitching then make sure the apparel manufacturer you picked is specialized in it with proper machinery and staff.
Well there are various reasons why a U.S. clothing manufacturer can add value to your brand more so than an overseas factory. To simplify the answer, here is a list of reasons,

  1. Easy communication
  2. Faster turnaround time
  3. Ethical manufacturing (U.S. have federal, state and local regulators)
  4. Sustainable Practiced (U.S. have federal, state and local regulators)
  5. Output in quality can be monitored more closely


Especially if you are a startup brand, the likelihood of a high quality manufacturer located overseas taking your 100-300 unit project seriously is unlikely. The best overseas factories are under long term contracts with medium to large size companies. Which means, the factory you sourced or found on Alibaba is someone mediocre, which inevitably will screw up your project sooner or later.
Sure you can. As a business owner, asking for a form or price reduction is natural. Most manufacturers are not set up to work with startups like AV is. Therefore they treat start ups like a one off transaction. Whichmeans, they will jack up their price and try to maximize their margin. Unfortunately we think that's the reason why most startups fail or won't try again. Therefore AV’s approach is more missionary than mercenary. For example, we incentivize startups with perks like,

  1. 50% less in development cost
  2. 30% less in manufacturing cost
  3. Waive nearly all surcharge
  4. Reimburse development by up to 90%
  5. Accept low MoQ and more.


But all-in-all do not hesitate to ask for a discount from any factory. Remember, every dollar at this stage counts. Even if you grew up with a golden spoon, it's the discipline that counts.
We require a 50% down payment to start and the remaining 50% before shipment or pick up.
On average, our apparel production turnaround time is around 4-6 weeks. Not to toot our own horn, but we're the fastest in the industry. But if you're just getting started, you may need more time to figure things out, therefore those R&D times prior do not get included in the lead time.
We're pro entrepreneurs. Our company's mission is to inspire and empower entrepreneurs. Therefore everything we do is with our mission in mind. As for competitors, we don't think about them much, we're too busy making sure our customers get the best service.
We look at the entire garment manufacturing supply chain starting from the quality of the raw material to construction quality, dye quality, and finishing quality. We're the only apparel factory that uses these metrics to validate quality. We do this simply because our customers are designer brands and we make sure their customers end up with the best quality clothes.
Yes, we have customers in Paris, Tokyo, London, Dubai, and many more countries.
See more FAQs
We got you!